GENESIS
Fusion Bonded Epoxy (FBE)

Advanced Corrosion Protection for Pipelines, Rebar & Infrastructure

At GENESIS POWDER COATING, we bring together cutting-edge formulation expertise and global consulting experience to deliver high-performance Fusion Bonded Epoxy (FBE) coatings.
Our FBE systems are engineered to provide long-lasting corrosion protection, superior adhesion to steel, and durability in the most demanding pipeline, rebar, and infrastructure applications.

As a recognized FBE technology leader, GENESIS has successfully partnered with global applicators, PC contractors, and oil & gas companies to set new benchmarks in coating performance and reliability.

GENESIS Expertise in FBE Technology

  • Turnkey Solutions– From plant setup to process optimization and technology transfer, GENESIS has enabled FBE operations across Asia, GCC, Africa, and Europe.
  • Trusted by Industry Leaders– Our formulations and processes are approved by leading pipeline applicators and end-users in oil & gas, water, and construction sectors.
  • Global Benchmarking– We help companies achieve international coating standards (ISO, AWWA, API, CSA, etc.) while aligning with regional benchmarks in the Middle East, Africa, and Asia.
  • Complete Product Portfolio– Covering external & internal pipe coatings, rebar systems, valves, and fittings, GENESIS FBE meets diverse project requirements.
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GENESIS Expertise in FBE Technology

  • Superior Corrosion Resistance– Provides long-term barrier protection against moisture, salts, and chemicals.
  • Excellent Adhesion– Chemically bonds with steel substrates, preventing under-film corrosion.
  • High Mechanical Strength– Strong resistance to impact, abrasion, and gouging.
  • Thermal Performance– High Tg grades suitable for service up to 120°C.
  • Application Flexibility– Formulations available in fast, standard, and long gel times for different pipe diameters and plant conditions.
  • Rebar Protection– Fast-gel and flexible grades designed specifically for reinforcing steel in bridges, marine structures, and concrete applications.
  • Sustainable & Eco-Friendly– Solvent-free powder coating technology with no VOC emissions.

GENESIS FBE Product Types

External Pipe Coatings
  • GENESIS 9100 Series: Fast, Standard, and Long Gel formulations for pipelines of varying diameters.
  • GENESIS 9200HT: High Tg FBE for high-temperature service conditions.
Dual Layer FBE Systems
  • GENESIS 9300DL Series:
    • Abrasion Resistant Overcoat (ARO)
    • Anti-Slip Topcoat for Concrete Weight Coating
    • UV Resistant Topcoat
    • Extra Flexible Topcoat
Low Application Temperature Grades
  • GENESIS 9400LAT: Optimized for application at 180°C–200°C.
Valves & Fittings
  • GENESIS 9500PW: FBE approved for potable water systems.
Internal Pipe Coatings
  • GENESIS 9600IC / 9601IC: Standard and high chemical resistance grades for internal linings.
Rebar Coatings
  • GENESIS 9700RC / 9701RC: Fast Gel and Flexible FBE designed for rebar, wire mesh, and concrete reinforcement.

Applications of GENESIS FBE

  • Oil & Gas Pipelines– Transmission, gathering, and subsea pipelines.
  • Water Transmission & Sewage Systems– Long-term protection against corrosion and aggressive chemicals.
  • Reinforced Concrete Structures– Rebar protection in bridges, highways, ports, and high-rise construction.
  • Industrial Components– Valves, fittings, and other steel parts exposed to harsh service conditions.

Why Choose GENESIS?

  • Global FBE Consulting Leader– Extensive track record of plant commissioning, training, and approvals across continents.
  • Comprehensive Product Range– Covering every segment of FBE applications from pipelines to rebar.
  • Quality & Certifications– Products designed to meet Qualicoat, API, AWWA, CSA, and international benchmarks.
  • Innovation & R&D– Constantly evolving formulations to deliver performance, efficiency, and cost optimization.
  • Client-Centric Approach– We don’t just supply coatings; we deliver partnerships and solutions.

Positioning Statement

GENESIS Fusion Bonded Epoxy (FBE) combines world-class expertise with innovative formulations, delivering unmatched corrosion protection and durability.
Trusted by global leaders, GENESIS continues to set the regional benchmark in FBE technology, enabling infrastructure projects that stand the test of time.

 

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